Crusader MP 5.0L manuals

Crusader MP 5.0L Service Manual (160 pages)

Brand: Crusader | Category: Engine | Size: 2.83 MB |

English

Table of contents

Engine Model:

1

Generator Models:

1

50 kW (5.0 L)

1

50/60 kW (5.7 L)

1

Table of Contents

3

Table of Contents, continued

4

Introduction

5

TP-6104 11/01ii Introduction

6

SIE-ID = 784228

11

SIE-ID = 784231

13

SIE-ID = 378556

15

Component Locator

17

SIO-ID = 197523

19

SIO-ID = 197712

20

SIO-ID = 348439

21

SIO-ID = 197524

23

Engine Identiﬁcation

24

Repair Instructions

25

Engine Flywheel Removal

26

SIE-ID = 650059

27

SIE-ID = 650060

27

Water Pump Removal

28

Distributor Removal

31

Intake Manifold Removal

32

SIE-ID = 66690

33

Cylinder Head Removal - Left

34

Cylinder Head Removal - Right

36

J 3049-A

37

Oil Pan Removal

39

Engine Front Cover Removal

40

J 5825-A

41

Camshaft Removal

43

SIE-ID = 24222

45

SIE-ID = 69426

46

Engine Block Plug Removal

47

Cylinder Boring and Honing

52

J 24086-C

54

SIO-ID = 71607

57

Inspection

59

Micrometer Method

63

Clearances – J 43690 Method

64

Fastener Tightening

65

Speciﬁcations

65

Plastic Gage Method

71

Fastener

72

Tightening Speciﬁcations

72

Camshaft Bearing Removal

77

Camshaft Bearing Installation

78

Cylinder Head Disassemble

84

Grinding

87

J 5802-01

89

SIE-ID = 195354

90

Cylinder Head Assemble

91

SIO-ID = 411464

92

Oil Pump Disassemble

93

Oil Pump Assemble

95

Cautions and Notices

102

Fastener Notice

104

SIE-ID = 784240

108

Thread Repair

109

Service Prior to Assembly

111

J 36660-A

115

Installation

118

J 23523-F

129

Valve Rocker Arm and Push Rod

136

Valve Lash Adjustment

137

Intake Manifold Installation

138

Distributor Installation

140

Valve Rocker Arm Cover

144

Installation - Right

144

Water Pump Installation

144

Description and Operation

148

New Product Information

149

Lubrication Description

150

Cleanliness and Care

151

Replacing Engine Gaskets

151

Assembling Components

152

Sealant Types

152

Aerobic Type Room Temperature

152

Vulcanizing (RTV) Sealant

152

Separating Parts

153

Tools and Equipment

153

Special Tools and Equipment

154

2002 - Unit Repair

157

TP-6104 11/01a

160

Crusader devices

Engine